Woah, thanks for all of the comments guys.
To answer some questions.
I used this window edging, they ship to USA too
http://www.chilledpc.co.uk/shop/index.php?cPath=60_95
I will attach acrylic to the panel using no more nails double sided tape
To make my stealth bay, i first ripped off the stock dvd drive face, i soldered a switch connected to a bit of wire, put the drive back together again. I then had to cut and sand down an old lian li front bezel, and then i stuck it to the drive using the same no more nails tape.
This means i can open the dvd drive using a button and not having to do it through windows
I used a dremel to cut everything
My fan controller and acrylic came today, so i will make a stealth mod for the sunbeam rehobus like i did with the dvd drive soon.
Thanks for your interests